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Cast Metal Services

Cast Metal Services is a respected supplier of raw materials, consumables and technology to the molten metal industry primarily supplying into foundries, steelworks and smelters.

Over the last two years Cast Metal Services has continued to concentrate on the expansion of its global footprint. With established sales into Australia, New Zealand, Malaysia, and the United Kingdom, Cast Metal Services remains focused on establishing infrastructure in other key global markets including China and North America.

Cast Metal Services is in the process of establishing a manufacturing and warehousing facility in Xuzhou, China which will support our global customers.


Engineered Products

Engineered Products provide value to customers through the manufacture of high quality complex engineered castings. It actively services the following market sectors through its three businesses Energy, Industrial Products, and Europe Operations:

  • Mining and Construction,
  • Rail and Transit,
  • Energy
  • Industrial
  • Power Generation

Key products and services include:

Industrial Products

Bradken supplies a wide range of ferrous castings, fabrications and machining services to a diverse number of industrial markets, from facilities located across Bradken’s extensive foundry and engineering workshop network. Castings can be manufactured from a variety of ferrous materials including iron, manganese and alloy steels and stainless steel. Produce patterns, castings and provide machined components not limited to:

  • Aggregate
  • Rock crusher
  • Steel industry
  • Pulp and paper
  • Process equipment
  • Off highway axles
  • Marine
  • Dredging
  • Material handling equipment
  • various military (Army) components
  • Large fabrications including gears, gearboxes, mining machinery components and general engineering
  • Machining and gear cutting of large gears and pinions
  • Vertical boring
  • Racks and Segments
  • Contract manufacturing of engineered components
  • Specialist welding and heat treatment including robotic welding and hardfacing
  • Cane bins, hammer tips and railway turnouts for the Sugar Industry

Rail & Transit

  • Locomotive components,
  • Transit undercarriages
  • sub-assemblies

Mining & Construction

  • Large, heavy steel castings,
  • Machining and sub-assembly for various mining applications and heavy construction vehicles, including:
    • Differential components
    • Support arms
    • Suspension components
    • Transmission cases

Energy 

Produce patterns, castings, cast/fabrication, fabrication and provides machined components not limited to:

  • Turbines
  • Compressors
  • Pumps and Valves
  • uclear
  • Oil and Gas
  • Oil Tool
  • Hydro-electric
  • Off-shore oil platforms
  • Military (Naval)
  • Construction
  • Rail/Locomotive
  • Mining

Power Generation

Bradken is a major supplier of grinding elements, Mill liners and other related products used in coal fired power generation, cement production and other industries with equally demanding applications world wide.

Key products include:

  • Grinding rings
  • Hollow grinding balls
  • Grinding rolls: both single piece and segmented
  • Grinding tables: both single piece and segmented
  • Mill liners
  • Yokes
  • Throat rings and segments

Mineral Processing

Bradken maintains a prominent market position in the design, manufacture and supply of high quality mill liners, crusher liners and engineered parts to the mineral processing and quarrying industries both domestically and internationally.

Key products include:


Mining Products

Bradken provides the mining and quarrying industries with unrivalled experience across an extensive range of wear resistant products for all types of mobile and fixed plant equipment.

Key products include:

Ground Engaging Tools (GET) & Buckets

Fixed Plant products and services

  • Duaplate® - Abrasion and impact resistant clad plate.
  • Duablock® - Chrome-Molybdenum white iron castings metallically bonded to a weldable mild steel backing plate.
  • NiHard - Abrasion resistant Chrome-Nickel white iron liners and billets.
  • Rubatile® Urotile® - Composite liners comprised of highly abrasion resistant aumina ceramic embedded in impact resistant polyurethane or rubber.
  • Engineering DRIVE Services - Including wear package design, materials & welding expertise, product development and condition monitoring.

Crawler systems

  • Tracks to suit mining class excavators over 200T
  • Direct replacement parts and enhanced replacement parts to suit a wide range of machines
    • Terex Mining Excavators
    • Hitachi Mining Excavators
    • Komatsu Mining Excavators
  • Opti-Trak® range - Optimised Crawler Shoe design providing increased service life.
  • Evolution® Range - Revolutionary design,utilizing a "Continuous Roller Path" to enhance Crawler Shoe performance.
  • DRP - Bradken manufactured Direct Replacement Parts.
  • Sprockets
  • Idler and slider assemblies
  • Load Rollers
  • Return Rollers
  • Spare parts including bushes and pins

Rail

Bradken specialises in the design, manufacture and supply of freight rollingstock, with a focus on the iron ore, coal, bulk and intermodal sectors.

Key products include:

Freight wagons,

Iron Ore  Intermodal  Bulk 
  • Stainless Steel or Carbon Steel Construction
  • Internally or externally sheeted

 

Coal

  • Standard Gauge
  • Narrow Gauge
  • Well Wagons
  • Articulated Skeletal Wagons
  • Skeletal Wagons
  • Container Wagons
  • Special Purpose Wagons
  • Low deck height
  • Low tare mass
  • Alumina
  • Bauxite
  • Grain
  • Sugar

Spare Parts 

Cast Parts 

  • Drawgear
  • Couplers
  • Yokes
  • Sideframes
  • Bolsters
  • Knuckles
  • Followers
  • Centre plates
  • Cast product to customer specifications

General Spares

  • Draft gear
  • Brake Equipment
  • Wear Products
  • Springs
  • Constant Contact Side Bearings
  • Discharge gates/systems
  • Locomotive and Passenger rail spares
  • Brake Beams
  • Derailer Equipment
  • Perway (ie Track/Infrastructure Signals and Level Crossing Equipment)