Explore
Products & Services
Discover our full range of products, unique services and capabilities.
Explore Now
Explore
Careers
Explore Now Bradken SmartLiner®
Remote real-time wear monitoring and wear forecasting of Fixed Plant Assets. The safer and more efficient way to view the condition data of your liners and plan maintenance.
Real-time Data
End-of-life wear predictions and tracking - remaining useful life predictions. Bradken Insite® provides access to real-time data on all your SmartLiner enabled assets on site. Display real-time conditions on the 2D and 3D wear maps and life remaining graph per liner.
Detailed Part Information
Product information - asset liner predicted remaining useful life mm’s and % at each sensor location. Filter and investigate your individual liners. Easy sensor information allows you to detect any technical issues.
Export and Order
Configure shut days to see liners requiring replacement at each planned shut. Export your Bill of Materials list with all SmartLiner enabled parts required for changeout.
Bradken SmartLiner delivers improvements for your operation across:
Improved Sustainability
Planned liner replacement at optimal timing reduces wastage, improving sustainability goals. Reduction in liner replacement results in reduction in transport and manufacturing inputs.
Reduced Maintenance
Using Bradken Insite® analytics and wear reports you can accurately plan maintenance and reduce unplanned downtime.
Forecasting of liner replacements enables improvements in operational scheduling.
Increased Efficiency
Real-time data feed reduces the downtime for shutdowns of manual inspection of stockpile bins and inaccessible liners.
System can be fitted to any metallic or ceramic liner independent of the attachment system in use.
Improved Safety
Operators access real-time wear data remotely online removing the need for manual inspection of hazardous chutes and hoppers, reducing confined space, hot environment and height related safety impacts.
Smartliner® Condition and Performance Monitoring
Bradken Insite® Portal
The Bradken Insite platform and the API, will display the data and allow analysis of wear product data showing product wear rates, which can be used to predict future purchases of Bradken products.
Condition and Monitoring
Customers will analyse the RUL (Remaining Useful Life) of SmartLiners, based on the app’s data, they will then use this to make purchasing decisions about replacing SmartLiners for shut dates.
Bradken SmartLiner®
Learn more about the benefits of Bradken's SmartLiner system for Fixed Plant operations
Bradken's SmartLiner Success Formula
Bradken engineered a game-changing solution for apron feeder discharge chutes in Pilbara, Australia. Our modular wear package, equipped with SmartLiners, defied expectations, extending asset service life to an astounding 52 weeks. With safer, faster installation and remote monitoring capabilities, downtime was minimized, and productivity soared.
